HP MJF (Multi Jet Fusion)

Industrial Polymer 3D Printing with HP Multi Jet Fusion

Manufacture high-performance polymer parts with exceptional accuracy, strength, and repeatability. HP Multi Jet Fusion is ideal for rapid prototyping, functional testing, low-volume production, and end-use applications.

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HP Multi Jet Fusion (MJF) 3D Printing

HP Multi Jet Fusion is an advanced polymer 3D printing technology designed for rapid prototyping and low-volume production. It delivers high print speeds, exceptional dimensional accuracy, and consistent part quality, enabling manufacturers to produce functional components faster than many conventional additive manufacturing processes.

MJF with PA12 (Polyamide 12) is a powerful combination that enables the production of functional parts with high accuracy and detail. MJF with PA12 is commonly used for rapid prototyping, allowing designers to quickly validate their designs before production. It is also ideal for manufacturing tools and jigs due to PA12's strength and durability. With the ability to manufacture multiple parts in a single build, HP MJF improves production efficiency while delivering excellent mechanical properties, fine feature resolution, and smooth surface finishes. It is ideal for producing durable prototypes, end-use components, jigs, fixtures, enclosures, and complex geometries across industries such as automotive, aerospace, healthcare, consumer electronics, and industrial manufacturing.

As a trusted MJF 3D printing service provider in the USA, As an HP-certified partner and member of the HP Additive Manufacturing Network, Vexma Technologies is an HP-certified partner and a member of the HP Digital Manufacturing Network. Our production capabilities meet stringent standards for quality, consistency, and repeatability, helping businesses accelerate product development and confidently scale from prototype to production with engineering-grade polymer parts.


Why trust Vexma over another MJF supplier?


Powered by the HP Jet Fusion 5200 Series, our MJF systems are designed for high-throughput production of engineering-grade polymer parts with exceptional accuracy, repeatability, and part quality.


HP MJF 3D Printing Capabilities

• Print Resolution: 1200 × 1200 dpi

• Layer Thickness: 80–110 microns

• Build Volume: 380 × 284 × 380 mm

• Printing Speed: Up to 4,500 cm³/hour


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hp mjf machine image

How HP Multi Jet Fusion (MJF) Works


"What if I told you these 1000s of parts were all 3D printed... in just one batch?" HP MJF is a game-changer for batch production!


Scalability – From 100 to 10,000+ parts, seamlessly scale production without the need for tooling changes.

Isotropic Strength – Consistent mechanical properties in all directions, delivering reliable performance with no weak points.

Precision & Accuracy – Achieve exceptional dimensional accuracy and repeatability for components that fit and function perfectly, every time.

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Process Flow:

3D Model Preparation:

The first step involves creating or obtaining a 3D model of the desired object. This can be done using computer-aided design (CAD) software or by obtaining a pre-existing model.

Slicing the Model:

The 3D model is sliced into thin cross-sectional layers using slicing software. Each layer represents a specific height of the final object.

Build Preparation:

The CAD model is sliced into ultra-thin layers using specialized software. Print parameters such as orientation, layer thickness, and nesting are optimized to maximize part quality and build efficiency.

Powder Bed Preparation:

A thin, uniform layer of engineering-grade polymer powder, typically PA12 or PA11, is spread evenly across the build platform.

Precision Agent Deposition:

HP's thermal inkjet printheads selectively deposit two specialized agents onto each powder layer:
a. Fusing Agent: The fusing agent is applied to specific areas of each layer where fusion is desired. It is an infrared-absorbing material that will later be heated to fuse the powdered material together.
b. Detailing Agent: The detailing agent is applied to enhance the accuracy and resolution of the printed part. It helps to define fine features and improve surface finish.

Cooling and Powder Removal:

After printing, the build is allowed to cool naturally before excess powder is removed. Unfused powder can be recycled for future builds, reducing material waste. Cooling: Once a layer is fused, the heating source moves on, and the newly formed layer begins to cool down. Cooling is essential to ensure the layers retain their structural integrity.

Layer-by-Layer Manufacturing:

The process repeats layer by layer until the complete component is built. This enables the production of highly complex geometries, internal channels, lattice structures, and lightweight designs without tooling

Post-Processing:

Once the printing is completed, the printed object remains embedded in the powder bed. Post-processing involves carefully removing the printed object from the bed and removing excess powder. The object may undergo additional treatments, such as bead blasting, to further enhance its surface finish if desired.

Finishing and Quality Inspection:

Every component is inspected for dimensional accuracy, surface quality, and mechanical integrity to ensure it meets customer specifications.



Real-World 3D Printed MJF parts


Automotive-Enclosure-Part1
EV charger abs material
3dprinted-enclosure-part
Automotive-door-lock-mjf
MJF-spring-part
MJF-spring-part
Automotive part
MJF-spring-part
MJF-spring-part


Advantages:

Speed:

HP MJF is known for its high print speeds. The inkjet printing process used in HP MJF allows for the simultaneous deposition of multiple agents, which speeds up the fabrication process. This makes HP MJF an efficient option for both prototyping and production applications.

Accuracy and Detail:

HP MJF can produce parts with high accuracy and fine details. The inkjet print heads deposit a detailing agent that enhances the resolution and surface finish of the printed objects. This makes HP MJF suitable for creating intricate and complex geometries.

High Volumetric Efficiency:

HP MJF achieves high volumetric efficiency by leveraging the powder bed fusion process. The unused powder in the bed can be reused for subsequent prints, resulting in minimal material waste. This efficiency is particularly advantageous for cost-effective production runs.

Functional Parts:

HP MJF produces functional parts with good mechanical properties. The fusion of the powdered material using a fusing agent results in robust and durable parts. The printed objects exhibit isotropic properties, meaning they have consistent strength and performance in all directions.

Versatility of Materials:

HP MJF supports a wide range of materials, with the most common being nylon-based thermoplastics. These materials offer excellent mechanical properties, such as strength, flexibility, and heat resistance. The ability to use different materials allows for a variety of applications across various industries.

Scalability:

HP MJF is highly scalable due to its ability to simultaneously print multiple parts in a single build. This feature enables efficient batch production, reducing lead times and increasing productivity. It is particularly advantageous for industries that require large volumes of parts, such as automotive or consumer goods.

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