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Injection Molding

Injection molding is a versatile manufacturing process used to produce a wide range of plastic parts and products with high precision and efficiency. By injecting molten plastic material into a mould cavity, it allows for the creation of complex shapes and intricate details with excellent repeatability

Materials

Polyethylene (PE)
Polypropylene (PP)
Polystyrene (PS)
Polyvinyl Chloride (PVC)
Acrylonitrile Butadiene Styrene (ABS)
Polycarbonate (PC)
Nylon (Polyamide, PA)
Polyethylene Terephthalate (PET)

Process Flow:

Mould Design:

A mould, typically made of steel or aluminium, is created to define the shape and structure of the final product.

Material Preparation:

Plastic pellets or granules are carefully selected and melted in a heated barrel of an injection moulding machine.

Injection:

The molten plastic is injected into the mould cavity under high pressure using a reciprocating screw or a plunger system.

Cooling and Solidification:

The mould is cooled to allow the plastic to solidify and take the desired shape.

Mould Opening and Ejection:

The mould halves are separated, and the finished product is ejected from the mould.

Post-Processing:

Additional steps such as trimming, polishing, or surface treatment may be carried out to achieve the desired finish.

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Injection Molding